A pure steam generator is one of the important equipment used for tank equipment, pipeline system, and filter disinfection, and pure steam generator pharmaceutical can also be used to drive sterilizers. The pure steam quality of the heat-free ultra-pure steam generator produced by BIOCELL meets the relevant provisions of EN285, and the quality of the pure steam condensate meets the requirements of the current Chinese Pharmacopoeia, USP, and JP for water for injection.
Specification | Steam Pressure(Mpa) | Pure Steam Output(Kg/h) | Steam Consumption(Kg/h) | Purified Water Consumption(L/h) | Pure Steam Pressure(Mpa) | Dimension L×W×H(mm) |
PSG100 | 0.4 | 100 | 130 | 125 | 0.3 | 700×900×2500 |
PSG200 | 0.4 | 200 | 260 | 250 | 0.3 | 700×1000×2700 |
PSG300 | 0.4 | 300 | 390 | 375 | 0.3 | 800×1100×2800 |
PSG400 | 0.4 | 400 | 520 | 500 | 0.3 | 800×1200×3000 |
PSG500 | 0.4 | 500 | 650 | 625 | 0.3 | 800×1300×3100 |
PSG600 | 0.4 | 600 | 780 | 750 | 0.3 | 900×1300×3100 |
PSG700 | 0.4 | 700 | 910 | 875 | 0.3 | 900×1300×3100 |
PSG800 | 0.4 | 800 | 1040 | 1000 | 0.3 | 1000×1300×3200 |
PSG900 | 0.4 | 900 | 1170 | 1125 | 0.3 | 1000×1300×3200 |
PSG1000 | 0.4 | 1000 | 1300 | 1250 | 0.3 | 1200×1300×3200 |
PSG1500 | 0.4 | 1500 | 1950 | 1875 | 0.3 | 1400×1300×3200 |
PSG2000 | 0.4 | 2000 | 2600 | 2500 | 0.3 | 1400×1300×3200 |
| DOCUMENT | DOWNLOAD |
GMP Requirements for Pure Steam Generators | DOWNLOAD PDF |
Pure Steam Generator Composition | |
Pure Steam Generator Working Principle And Process Flow | DOWNLOAD PDF |
High-Purity Steam Generation: Biocell's technology ensures steam that meets relevant pharmaceutical standards like EN285. This makes it ideal for applications requiring ultra-pure steam.
Precise Control: Biocell generators offer precise control over steam pressure and temperature, typically within a +/- 5% range. This consistency is crucial for maintaining sterility and product quality in sensitive applications.
Pressure Range: Biocell Pure Steam Generators typically offer a steam pressure output range of 2 to 4 bar (29 to 58 psi). This range caters to various sterilization and heating needs.
Optional Water for Injection Module: Some Biocell models include an optional water for injection (WFI) output module. This additional purification step produces steam that meets the strictest water quality requirements for injectable medications.
Automated Control: Biocell generators are equipped with PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) for full automation. This allows for easy operation, monitoring, and data logging.
Pure steam generation is a process used to produce high-quality steam for applications that require pure and sterile steam, such as in the pharmaceutical, biotech, and healthcare industries. Pure steam is typically used for sterilization, humidification, and heating processes.
The pure steam generation process involves the following steps:
Feedwater Treatment: The first step is to treat the feedwater to remove impurities and minerals that can cause corrosion or fouling of the steam generator. The feedwater is typically pretreated using reverse osmosis, ion exchange, or other purification methods.
Boiler: The treated feedwater is then heated in a boiler to generate steam. The boiler of the pure steam generator is typically designed with a large surface area to ensure maximum heat transfer and minimize the risk of impurities in the steam.
Separation: The steam is separated from any remaining impurities in a separator, which may be a cyclone or a demister.
Pure Steam Generator: The pure steam generator is the final step in the process, where the steam is further purified using a series of filters, including activated carbon and sterile-grade filters. The pure steam generator typically operates at a lower pressure than the boiler to prevent the carryover of impurities into the pure steam.
Storage and Distribution: The pure steam is then stored in a dedicated tank and distributed to the point of use through a network of distribution lines.
Overall, pure steam generator pharmaceutical is a critical process in many industries that require high-quality steam for their processes. The process requires careful attention to feedwater treatment, steam generation, and purification to ensure the purity and sterility of the final product.
What Is The Working Principle Behind Pure Steam Generators
How Does The Performance Of Pure Steam Generators Impact Pharmaceutical Production Efficiency
BIOCELL’s unique three-stage separation technology ensures the production of high-quality Pure Steam (PS) that is free of endotoxins, pyrogens, and droplets. This advanced system is integral to their pure steam generator pharmaceutical applications, providing an unparalleled level of purity essential for critical processes. The first stage effectively removes large contaminants, the second stage eliminates finer particles and pyrogens, and the third stage ensures the complete removal of any remaining droplets. This meticulous separation process guarantees that the steam meets the stringent standards required for pharmaceutical manufacturing, ensuring the safety and efficacy of products. By utilizing BIOCELL’s technology, pharmaceutical companies can achieve the highest levels of steam purity, crucial for sterilization and other sensitive applications.
Precise control of pure steam output pressure and temperature, fluctuation within+5%.
Pure steam pressure output range: 2-4Bar.
water for injection output module (optional).
PLC+HMI full-automatic control mode.
Rising film/falling film, two working modes are optional.
Meet relevant requirements of HTM2010, HTM2031 and EN285.
Phone:
E-mail:
Address:
Room 1904, Building 10, No. 218, Jiqingmen Street, Jianye District, Nanjing, Jiangsu, China
English
